數控(kong)車床件(jian)加工的重(zhong)復性投(tou)產(chan)的零件(jian):使用(yong)數控(kong)磨床的工序準(zhun)備(bei)工時(shi)(shi)(shi)占(zhan)有較高的比例(li)(li),例(li)(li)如 工藝分析準(zhun)備(bei)、編(bian)制程序、零件(jian)首件(jian)調整試切等,這(zhe)(zhe)些(xie)(xie)綜合工時(shi)(shi)(shi)的總和往往是零件(jian)單(dan)件(jian)加工工時(shi)(shi)(shi)的幾(ji)十倍到上(shang)百倍,但(dan)這(zhe)(zhe)些(xie)(xie)數控(kong)車床工作內容都(dou)可以保存(cun)起來反復使用(yong),所以一種零件(jian)在數控(kong)磨床上(shang)試制成功(gong)再重(zhong)復投(tou)產(chan)時(shi)(shi)(shi),生產(chan)周期大大減少(shao),花費也少(shao),能取得更好的經(jing)濟效(xiao)益。
數控車床件加工
要求重點保證加(jia)(jia)工(gong)質(zhi)量(liang)又能(neng)高(gao)效(xiao)生(sheng)產的中、小(xiao)批量(liang)關鍵零件(jian)(jian):數控(kong)磨(mo)床能(neng)在計(ji)算機控(kong)制下實現高(gao)精(jing)(jing)度(du)、高(gao)質(zhi)量(liang)、高(gao)效(xiao)率的磨(mo)削(xue)加(jia)(jia)工(gong)。它比專(zhuan)用磨(mo)床加(jia)(jia)工(gong)能(neng)節(jie)省許多專(zhuan)用工(gong)藝裝備(bei),具有很強(qiang)的柔性制造能(neng)力和獲得較(jiao)好的經濟效(xiao)益。它和普(pu)通磨(mo)床比,能(neng)排除復雜加(jia)(jia)工(gong)的長(chang)工(gong)藝流程中許多人(ren)為的干擾因素,加(jia)(jia)工(gong)零件(jian)(jian)精(jing)(jing)度(du)一(yi)致性和互換性好,加(jia)(jia)工(gong)效(xiao)率高(gao)。
CNC數(shu)(shu)控車(che)床(chuang)加(jia)(jia)工(gong)的零件(jian)應(ying)符合能(neng)充分發揮數(shu)(shu)控磨(mo)(mo)床(chuang)多(duo)工(gong)序集中加(jia)(jia)工(gong)的工(gong)藝特點數(shu)(shu)控磨(mo)(mo)床(chuang)加(jia)(jia)工(gong)零件(jian)時(shi)砂輪切削(xue)工(gong)件(jian)的情況與(yu)對應(ying)的非數(shu)(shu)控磨(mo)(mo)床(chuang)是(shi)完全(quan)一(yi)(yi)樣的,但它可(ke)進行一(yi)(yi)些有加(jia)(jia)工(gong)精度要求的復(fu)合加(jia)(jia)工(gong),,如在磨(mo)(mo)削(xue)范(fan)圍方(fang)面(mian)(mian),普通磨(mo)(mo)床(chuang)主要用于(yu)磨(mo)(mo)削(xue)圓(yuan)柱面(mian)(mian)、圓(yuan)數(shu)(shu)控車(che)床(chuang)錐面(mian)(mian)或階梯軸肩(jian)的端面(mian)(mian)普通車(che)床(chuang)磨(mo)(mo)削(xue),數(shu)(shu)控外圓(yuan)磨(mo)(mo)床(chuang)除此(ci)外,還可(ke)磨(mo)(mo)削(xue)圓(yuan)環面(mian)(mian),以及以上各種形式的復(fu)雜的組合表面(mian)(mian)。
零件的(de)加(jia)工(gong)批(pi)量(liang)應大于(yu)經(jing)普通(tong)車床(chuang)濟批(pi)量(liang)數控(kong)車在(zai)非數控(kong)磨(mo)床(chuang)加(jia)工(gong)中(zhong)(zhong)、小批(pi)量(liang)零件時(shi),由于(yu)各(ge)種原(yuan)因,純(chun)切削時(shi)間(jian)只占實際(ji)工(gong)時(shi)的(de)10%—30%。在(zai)磨(mo)削加(jia)工(gong)中(zhong)(zhong)心(xin)這(zhe)一類多(duo)工(gong)序集中(zhong)(zhong)的(de)數控(kong)磨(mo)床(chuang)上加(jia)工(gong)時(shi),這(zhe)個(ge)比例(li)有可能(neng)上升(sheng)到70%~80%,但準備調整工(gong)時(shi)又(you)往(wang)往(wang)要長的(de)多(duo),所以零件批(pi)量(liang)太小時(shi)就會變得不經(jing)濟。
